[{"data":1,"prerenderedAt":410},["ShallowReactive",2],{"site-settings":3,"products":40,"site-navigation":60,"pilot":149,"case-study-\u002Fcase-studies\u002Fopcela-quality-proof-of-concept":253,"page-case-studies":374,"case-study-client-\u002Fcase-studies\u002Fopcela-quality-proof-of-concept":27},{"id":4,"areaServed":5,"contactAddress":6,"contactEmail":11,"contactPhone":12,"description":13,"entity":14,"expertise":21,"extension":26,"footerNote":27,"meta":28,"privacyEmail":27,"responsePromise":29,"shareImage":30,"siteName":32,"social":33,"stem":37,"tagline":38,"__hash__":39},"settings\u002Fsettings.yml","United Kingdom",[7,8,9,10],"37 Southfield Drive","Hull","HU14 3DU","UK","enquiries@opcela.co.uk","+44 7359 857344","Opcela builds modern software for industry, so that the people running a production line have tools as good as everything else they use. Tell us about your operations.",{"legalName":15,"companyNumber":16,"registeredIn":17,"registeredAddress":18,"vatNumber":20},"OPCELA SOFTWARE LTD","17403873","England and Wales",[7,19,9],"North Ferriby","529 5939 40",[22,23,24,25],"Alarm notification software","Quality management software for manufacturing","Bespoke software development","OPC UA","yml",null,{},"We reply to every enquiry within one working day.",{"src":31,"alt":32},"\u002Fsocial-share.png","Opcela",[34],{"label":35,"url":36},"LinkedIn","https:\u002F\u002Fwww.linkedin.com\u002Fcompany\u002Fopcela-software","settings","Data, Made Simple","Z18be4cNn35CqZIbs0V2XeJSICx7wTzL_gx7HbCdpD0",[41,53],{"path":42,"title":43,"summary":44,"order":45,"eyebrow":23,"image":46,"features":27,"callToAction":50},"\u002Fproducts\u002Fopcela-quality","Opcela Quality","Quality approvals raised from live process data, on your own hardware.",10,{"src":47,"dark":48,"alt":49},"\u002Fimages\u002Fproducts\u002Fopcela-quality-enterprise-dashboard.png","\u002Fimages\u002Fproducts\u002Fopcela-quality-enterprise-dashboard-dark.png","A screenshot of the Opcela Quality Enterprise dashboard for a fictional bakery, filled with generated data: four headline figures for the quarter, a Pareto chart of interlock downtime by area, and monthly charts of decisions by outcome, average time to decision and automated actions taken",{"label":51,"to":52},"Talk to us","\u002Fcontact",{"path":54,"title":55,"summary":56,"order":57,"eyebrow":58,"image":27,"features":27,"callToAction":59},"\u002Fproducts\u002Fbespoke-software","Bespoke Software","Software written to fit a process when nothing off the shelf fits.",20,"Custom software for engineering sites",{"label":51,"to":52},{"announcement":27,"primary":61,"callToAction":82,"footer":85,"motionControl":125,"legal":128},[62,72,77],{"label":63,"external":64,"items":65,"attributes":27},"Products",false,[66,69],{"label":43,"to":42,"external":64,"items":67,"attributes":68},[],{"to":42},{"label":55,"to":54,"external":64,"items":70,"attributes":71},[],{"to":54},{"label":73,"to":74,"external":64,"items":75,"attributes":76},"Case studies","\u002Fcase-studies",[],{"to":74},{"label":78,"to":79,"external":64,"items":80,"attributes":81},"About","\u002Fabout",[],{"to":79},{"label":51,"to":52,"external":64,"items":83,"attributes":84},[],{"to":52},[86,94,112],{"heading":63,"links":87},[88,91],{"label":43,"to":42,"external":64,"items":89,"attributes":90},[],{"to":42},{"label":55,"to":54,"external":64,"items":92,"attributes":93},[],{"to":54},{"heading":95,"links":96},"Company",[97,100,103,107],{"label":78,"to":79,"external":64,"items":98,"attributes":99},[],{"to":79},{"label":73,"to":74,"external":64,"items":101,"attributes":102},[],{"to":74},{"label":104,"to":52,"external":64,"items":105,"attributes":106},"Contact",[],{"to":52},{"label":108,"to":109,"external":64,"items":110,"attributes":111},"Pilot programme","\u002Fpilot",[],{"to":109},{"heading":113,"links":114},"Reading",[115,120],{"label":116,"to":117,"external":64,"items":118,"attributes":119},"Quality records in a spreadsheet","\u002Fquality-records-in-a-spreadsheet",[],{"to":117},{"label":121,"to":122,"external":64,"items":123,"attributes":124},"OPC UA explained","\u002Fopc-ua",[],{"to":122},{"pause":126,"resume":127},"Pause animations","Resume animations",[129,134,139,144],{"label":130,"to":131,"external":64,"items":132,"attributes":133},"Privacy notice","\u002Flegal\u002Fprivacy-notice",[],{"to":131},{"label":135,"to":136,"external":64,"items":137,"attributes":138},"Cookies and storage","\u002Flegal\u002Fcookies-and-storage",[],{"to":136},{"label":140,"to":141,"external":64,"items":142,"attributes":143},"Terms of use","\u002Flegal\u002Fterms-of-use",[],{"to":141},{"label":145,"to":146,"external":64,"items":147,"attributes":148},"Accessibility","\u002Flegal\u002Faccessibility-statement",[],{"to":146},{"id":150,"banner":151,"extension":26,"form":157,"founder":230,"meta":233,"modal":234,"places":244,"reason":246,"status":247,"stem":250,"terms":251,"__hash__":252},"pilot\u002Fpilot.yml",{"show":152,"lead":153,"leadWithPlacesTaken":154,"link":155},true,"Only {total} pilot places for manufacturers replacing paper checks","Only {left} of {total} pilot places left for manufacturers replacing paper checks",{"label":156,"to":109},"Apply now",{"heading":158,"intro":159,"headingWhenFull":160,"introWhenFull":161,"fields":162,"optionalLabel":218,"privacyIntro":219,"nextStep":220,"submit":221,"errorSummary":224,"sent":225,"failed":226,"subject":227,"subjectWhenFull":228,"notGiven":229},"Apply for a place","Only {left} places are available, because that is all we can handle right now, so apply now. It takes about two minutes. We read every application ourselves, and we reply to applications within 2 working days, then arrange everything around your site's schedule.","Register interest for the next round","Every place is taken. Leave your details and we will be in touch when the next round opens.",{"name":163,"email":166,"company":171,"jobTitle":173,"phone":176,"site":179,"sector":183,"staff":193,"brcgs":200,"firstCheck":209,"recording":212},{"label":164,"missing":165},"Full name","Enter your full name, so we know who we are replying to.",{"label":167,"help":168,"missing":169,"malformed":170},"Work email","This is where the reply goes.","Enter your work email address, so we have somewhere to reply to.","This does not look like an email address. Check it reads like name@company.com, with one @ and a dot in the part after it.",{"label":95,"missing":172},"Enter the name of your company.",{"label":174,"missing":175},"Job title","Enter your job title, so we know who we will be talking to.",{"label":177,"help":178},"Phone","Only if you would rather we rang you.",{"label":180,"help":181,"missing":182},"Site town or postcode","Where the site the pilot would run on is.","Enter the town or postcode of the site, so we know where it is.",{"label":184,"choose":185,"options":186,"missing":192},"What does the site make?","Choose one",[187,188,189,190,191],"Food and drink","Packaging","Chemicals or pharmaceuticals","Engineering or metalwork","Something else","Choose what the site makes.",{"label":194,"choose":185,"options":195,"missing":199},"Roughly how many people work on the site?",[196,197,198],"Under 50","50–249","250+","Choose roughly how many people work on the site.",{"label":201,"choose":185,"options":202,"missing":208},"Is the site audited against a standard?",[203,204,205,206,207],"BRCGS","ISO 9001","Another standard","Working towards one","Not at the moment","Choose whether the site is audited against a standard.",{"label":210,"help":211},"Which check would you most like off paper?","A line is plenty, for example a label check or a metal detector check.",{"label":213,"choose":185,"options":214},"How are quality checks recorded today?",[215,216,217],"Mostly paper","Mix of paper and digital","Mostly digital","Optional","Opcela uses these details to assess your application, arrange the Quality Evidence Walk and, if every place is taken, tell you when the next round opens. Our lawful basis is legitimate interests, so there is nothing to tick and you can object at any time.","Step one is a free half-day Quality Evidence Walk. Keep the write-up either way.",{"label":158,"labelWhenFull":222,"pending":223},"Register interest","Sending","There is a problem with this form","Thanks. We will be in touch within 2 working days to arrange a call at a time that suits you.","Your application could not be sent. Check your connection and try again, or write to us directly at the address below.","Pilot programme application","Pilot programme, interest in the next round","Not given",{"heading":231,"intro":232},"Who you will work with","You work directly with the person who built Opcela Quality, from the first conversation to your first scan.",{},{"show":152,"eyebrow":235,"heading":236,"text":240,"scarcity":241,"action":242,"close":243},"Opcela Quality pilot programme",{"lead":237,"mark":238,"second":239},"Only {total} FREE","FREE","Pilot Places","We are taking on {total} manufacturing sites to trial Opcela Quality: automated checks and handheld scanning in place of paper check sheets.","Only {left} places available, because that is all we can handle right now. Places are offered by fit, not first come first served.",{"label":158,"to":109},"Close",{"total":245,"left":245},5,"Free, because handheld scanning is new and we want five sites to shape it with us. If it works for you, we would like to tell others about it in a case study.",{"placesTaken":248,"full":249},"Only {left} of {total} places available.","All pilot places are taken. Register interest for the next round.","pilot","No charge for the software, set-up or training. Your site supplies the handheld scanners and IT access.","J4RsfzrpxzbIKCVmyMuGX6uqkQ2pHzhBqqm_lzeTtnE",{"id":254,"title":255,"anonymised":64,"body":256,"customer":27,"date":348,"description":349,"engagement":350,"extension":351,"image":352,"limitations":27,"meta":356,"navigation":152,"path":357,"published":64,"quote":27,"results":358,"sector":27,"seo":368,"site":27,"status":369,"stem":370,"summary":371,"systems":372,"__hash__":373},"caseStudies\u002Fcase-studies\u002Fopcela-quality-proof-of-concept.md","X-ray interlock alerts, a proof of concept",{"type":257,"value":258,"toc":340},"minimark",[259,264,288,292,295,298,302,305,323,327,330,333,337],[260,261,263],"h2",{"id":262},"the-situation","The situation",[265,266,268,279],"columns",{"split":267},"7-5",[269,270,272,276],"template",{"v-slot:primary":271},"",[273,274,275],"p",{},"Opcela Quality began as a modern replacement for a legacy Rockwell quality tool. The tool\nhad stopped working, and because it had reached the end of its life the vendor no longer\nmaintained it, so nobody was going to fix it. Quality checks had gone back to being done by\nhand.",[273,277,278],{},"As we see the market, a site in that position has two routes. It can rebuild on a\nplatform: a platform licence, a connectivity gateway, a second vendor to write the quality\napplication on top, and maintenance that is yours to carry for as long as the application\nexists. Or it can configure a product. A platform build is the right answer when the\nrequirement is genuinely unique. A tolerance on a process value is not.",[269,280,281],{"v-slot:secondary":271},[273,282,283],{},[284,285],"img",{"alt":286,"src":287},"A man with a clipboard and pen looking up at tall stainless steel tanks in a production plant","\u002Fimages\u002Fcase-studies\u002Fopcela-quality-manual-checks.jpg",[260,289,291],{"id":290},"what-the-legacy-tool-did","What the legacy tool did",[273,293,294],{},"The tool being replaced was bespoke. It raised a quality alert, and then it told nobody.\nThe alert waited on an audit screen until somebody looked, where comments, documents and\nimages were added, and it closed with a sign-off that required a comment.",[273,296,297],{},"The audit and the sign-off were worth keeping. The silence was not.",[260,299,301],{"id":300},"what-we-built","What we built",[273,303,304],{},"Opcela Quality, tested against multiple OPC UA servers and multiple tags. The use case it\nwas proven on was an X-ray inspection tag with an interlock: when the X-ray value went high,\nmeaning metal had been detected, the line was stopped.",[265,306,307,315],{"split":267},[269,308,309,312],{"v-slot:primary":271},[273,310,311],{},"We added the step the legacy tool never had. A named person is told, by SMS, WhatsApp or\nemail. The alert then goes through the audit screen, where comments, documents and images\nare added, and through a sign-off that requires a comment. Every action is written to the\naudit trail.",[273,313,314],{},"The X-ray use case was configured in the interface, not coded. The tag, the condition, the\nperson told and the sign-off were all set up on screen.",[269,316,317],{"v-slot:secondary":271},[273,318,319],{},[284,320],{"alt":321,"src":322},"An engineer typing on a laptop at a test rig, surrounded by wiring looms and aluminium framing","\u002Fimages\u002Fcase-studies\u002Fopcela-quality-configuring.jpg",[260,324,326],{"id":325},"how-it-was-proven","How it was proven",[273,328,329],{},"It took 89 days from the first build to a working MVP demonstration.",[273,331,332],{},"It was demonstrated to five or more industry professionals: engineering managers, automation\nengineers, quality managers and IoT contractors, chosen so that between them they covered\nevery part of feasibility. It was built and demonstrated, and it has not been deployed into\nproduction.",[260,334,336],{"id":335},"what-the-demonstration-showed","What the demonstration showed",[273,338,339],{},"That the replacement for a bespoke quality tool can be configured rather than written. The\nX-ray interlock, the notification, the audit and the sign-off were set up on screen in a\nproduct, with no application code written for them.",{"title":271,"searchDepth":341,"depth":341,"links":342},2,[343,344,345,346,347],{"id":262,"depth":341,"text":263},{"id":290,"depth":341,"text":291},{"id":300,"depth":341,"text":301},{"id":325,"depth":341,"text":326},{"id":335,"depth":341,"text":336},"2026-01-28","An Opcela Quality proof of concept: an X-ray interlock that stops the line, tells a named person and records the sign-off, configured rather than coded.","Product build and demonstration","md",{"src":353,"dark":354,"alt":355},"\u002Fimages\u002Fcase-studies\u002Fopcela-quality-shift-dashboard.png","\u002Fimages\u002Fcase-studies\u002Fopcela-quality-shift-dashboard-dark.png","A screenshot of the Opcela Quality Shift dashboard for a fictional bakery, filled with generated data: the shift lead's open approvals, downtime this shift by area, a downtime waterfall drawing each stoppage against the journey of its linked approval, and response times against recent shifts",{},"\u002Fcase-studies\u002Fopcela-quality-proof-of-concept",[359,362,365],{"value":360,"label":361},"89 days","From first build to a working MVP demonstration",{"value":363,"label":364},"0 lines","Of code written for the demonstrated X-ray use case, which was configured instead",{"value":366,"label":367},"5+","Industry professionals it was demonstrated to",{"title":255,"description":349},"proof-of-concept","case-studies\u002Fopcela-quality-proof-of-concept","A modern replacement for a legacy Rockwell quality tool, built and demonstrated in 89 days.","Multiple OPC UA servers and tags","O_1L-BW_msGN9RUA1UpfC-3A62CuLe2cTjva9ou9SP8",{"id":375,"title":73,"body":376,"caseStudies":27,"caseStudy":380,"contact":27,"description":392,"extension":351,"eyebrow":27,"hero":393,"image":27,"intro":405,"listed":64,"meta":406,"navigation":152,"path":74,"products":27,"published":64,"seo":407,"statement":27,"stem":408,"team":27,"__hash__":409},"pages\u002Fcase-studies.md",{"type":257,"value":377,"toc":378},[],{"title":271,"searchDepth":341,"depth":341,"links":379},[],{"labels":381,"anonymity":387,"proofOfConcept":388,"action":390},{"client":382,"sector":383,"site":384,"systems":385,"engagement":386},"Client","Sector","Site","Systems","Engagement","Published anonymously at this customer's request. The site, the systems and the figures are described exactly as they are; the name is the only thing withheld.",{"badge":389},"Proof of concept",{"heading":391,"label":51,"to":52},"Tell us about your operations","Industrial software Opcela has built, from the problem on the plant floor to the figures each piece of work can stand behind, with its status stated plainly.",{"heading":394,"subheading":396,"actions":397,"background":399},{"typed":395},"Case Studies","What we built, and what it proved.",{"primary":398},{"label":51,"to":52},{"src":400,"alt":401,"video":402},"\u002Fimages\u002Fpages\u002Fcase-studies-hero.jpg","Two engineers in hard hats shaking hands",{"webm":403,"mp4":404},"\u002Fvideos\u002Fpages\u002Fcase-studies-hero.webm","\u002Fvideos\u002Fpages\u002Fcase-studies-hero.mp4","Each of these starts from a real problem on a plant floor, and says plainly how far the work has gone. Every figure below is one the work can stand behind.",{},{"title":73,"description":392},"case-studies","-cZGCG56p5TaQnloC7stQT6_Pz6ipQRqoUcNK0ekmhE",1791821594032]